液态食品连续化微波加热过程的仿真模拟
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国家自然科学基金项目(31822038);“十三五”国家重点研发计划项目(2018YFD0400600);食品科学与工程一流学科建设项目(JUFSTR20180102)


Simulation of Continuous-flow Microwave Heating Process of Liquid Foods
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    摘要:

    以蒸汽为热源的液态食品传导加热过程中,为了达到杀菌和灭菌的要求,通常存在热量损失严重、管路结焦等问题,而微波凭借其不需要传热介质的介电加热方式,具有从根本上解决此类问题的优势。本研究通过构建多物理场耦合仿真模型,对连续化微波加热设备内部电场分布进行数值解析,探究体积流量、输入功率及微波频率等运行参数对处理过程中流体热响应的影响。通过比较模型计算结果与试验结果的出口平均温度,证实仿真模型的准确性与有效性。研究结果表明,流体热量吸收过程与谐振腔内电场分布紧密相关,电场分布模式决定液态食品加热过程中的温度分布模式,并且高场强区域有利于提高该区域附近的流体升温速率。此外,快速升温区域能够通过流体传热的方式来提升管路内部其它区域的加热效果,体积流量与输入功率的改变间接影响介电加热与流体传热对热响应过程的贡献,微波频率变化直接影响加热效果。通过仿真模拟能够综合考虑上述多种因素,对连续化微波加热过程进行合理预测。本研究对深入了解微波场下流体电磁响应规律,以及推进液态食品热加工过程的微波绿色化替代都具有十分重要的意义。

    Abstract:

    In order to meet the requirements of pasteurization and sterilization, the conduction heating of liquid food with steam as the heat source usually exist serious heat loss and fouling of the pipeline, which can be solved by microwaves with its dielectric heating properties. In this study, the numerical analysis of the electric field distribution in a novel continuous-flow microwave heating equipment was performed by a coupled multi-physics simulation model, and the effects of operating parameters such as volume flow, input power and microwave frequency on the thermal response were investigated. The accuracy and validity of the simulation model was confirmed by comparing the average outlet temperature in both calculated and experimental results. The results show that the heat absorption of fluid is closely related to the electric field distribution in the resonant cavity, which directly determines the temperature distribution during the heating process, and the region with high field strength is conducive to increasing the fluid heating rate. In addition, the rapid heating region can improve the heating effect of other areas inside the pipeline by means of fluid heat transfer. The changes in volume flow and input power indirectly affect the contribution of dielectric heating and fluid heat transfer to the thermal response, and the microwave frequency also can directly affect the heating effect. The simulation model can comprehensively consider the multiple factors and predict the heating effect, which is helpful to analyze the electromagnetic thermal response of the fluid and promote the microwave replacement of the liquid food thermal processing.

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杨化宇;张宇皓;闫博文;范大明;高文华;赵建新;张灏;陈卫.液态食品连续化微波加热过程的仿真模拟[J].中国食品学报,2021,(7):170-178

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  • 在线发布日期: 2021-08-12
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