番茄红外辐射热脱皮试验工艺优化
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中央级公益性科研院所基本科研业务费专项资金 (S202006-1)


Technology Optimization of Tomato Peeling by Infrared Radiation
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    摘要:

    为综合评价番茄脱皮指标,优化红外辐射工艺参数,探究番茄红外辐射加热脱皮的可行性,通过Box-Behnken响应面理论设计本试验,研究辐射距离(60~80 mm)、时间(120~240 s)和功率(400~500 W)对番茄脱皮性能量化指标的影响,并采用响应面法(RSM)对番茄红外脱皮的参数进行优化。番茄脱皮性能评价的最佳自变量参数是:辐射距离70.12 mm,时间200.4 s,功率464.7 W,对应的脱皮率96.19%,脱皮损失4.022×10~(-5)g/mm~2,表面温度104.06℃,对优化结果做3次重复试验,试验结果与模型优化结果误差在±5%内,模型吻合较好。结论:本研究综合分析了番茄红外辐射脱皮方案的可行性,验证了模型的可靠性,为工厂生产番茄系列产品提供一种环保、少污染的脱皮方法。

    Abstract:

    The purpose of this paper is to comprehensively evaluate the indicators of tomato peeling and optimize the technological parameters of infrared radiation, and to explore the feasibility of tomato peeling by infrared radiation heating. This experiment was designed using the Box-Behnken response surface theory. The effects of radiation distance (60-80 mm), time (120-240 s) and power (400-500 W) on the quantitative index of tomato peelability were studied. The parameters of infrared peeling of tomato were optimized by response surface method (RSM). The parameters of the best independent variables for the evaluation of tomato peeling performance were obtained: radiation distance 70.12 mm, time 200.4 s, power 464.7 W, corresponding peeling rate 96.19%, peeling loss 4.022×10-5 g/mm2, and surface temperature 104.06 ℃. The optimization results were repeated for 3 times, and the error between the experimental results and the model optimization results was within ±5%, which was in good agreement with the model. The study comprehensively analyzed the feasibility of tomato infrared radiation peeling scheme, verified the reliability of the model, provided an environmentally friendly and less polluting method for the peeling link of tomato production in the factory, and further provided a technical reference for high-quality tomato peeling.

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丁天航;宋卫东;王教领;刘自畅;王明友;吴今姬;周德欢;周帆.番茄红外辐射热脱皮试验工艺优化[J].中国食品学报,2021,21(7):179-187

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  • 在线发布日期: 2021-08-12
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