压力补偿式蒸汽闪爆蛋壳、膜分离方法研究
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(1.东北农业大学工程学院 哈尔滨 150030;2.东北农业大学食品学院 哈尔滨 150030)

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国家重点研发计划项目(2022YFD2101005)


Separation Method of Eggshell Membranes Using Steam Flash-explosion with Pressure Compensation
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(1.College of Engineering, Northeast Agricultural University, Harbin 150030;2.College of Food Science, Northeast Agricultural University, Harbin 150030)

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    摘要:

    为提高禽蛋壳、膜的分离率,提出一种压力补偿式蒸汽闪爆蛋壳、膜分离方法,通过饱和蒸汽加压传热,再利用压缩空气进一步增压处理,瞬间泄压发生蒸汽闪爆实现蛋壳、膜的有效分离。分析确定影响分离动力的关键因素,构建不同条件下的传热模型并确定传热所需最短时间。应用Fluent仿真研究各因素对蛋壳内过热水膜闪蒸特性的影响规律,并通过单因素实验确定各因素的试验水平范围。根据理论分析、数值模拟和单因素实验结果,以高压气体补偿后的初始压力、蒸汽温度、压力补偿后的保压时间和蛋壳粒径为试验因素,以蛋壳、膜分离率为试验评价指标进行四因素三水平响应面优化试验,并进行参数优化与试验验证。结果表明:当初始压力1.2 MPa、蒸汽温度130 ℃、保压时间37 s、蛋壳粒径6 mm时,蛋壳、膜分离率为85.97%,分离效果较好,研究结果为蛋壳、膜分离提供参考。

    Abstract:

    In order to improve the separation rate of poultry eggshell membranes, a steam flash-explosion method with pressure compensation was designed. The effective separating of eggshell membranes from eggshells was realized through steam flash-explosion, which occurred by instantaneous pressure relief after saturated steam for heat transfer and compressed air for further pressure compensation. The key factors affecting separation power were analyzed and determined. The analysis results showed that with the increase of initial pressure, the power of separation was enhanced. The heat transfer models under different conditions were constructed, and the minimum time required for heat transfer was determined. The influence of various factors on the flash evaporation characteristics of superheated water film inside the eggshell was simulated and analyzed by using the Fluent software, and the experimental level range of each factor was determined through single factor experiments. The response surface optimization experimental method of four factors and three levels was applied, initial pressure, temperature, holding time and particle size were taken as test factors, and the separation rate was taken as evaluation index according to the theoretical analysis, numerical simulation, and single factor experimental results. The parameters of influencing factors were optimized and verified by tests. The results of experiments were that when the initial pressure was 1.2 MPa, the temperature was 130 ℃, the holding time was 37 s, and the particle size was 6 mm, the separation rate was 85.97%. The method showed a good separation effect, which could provide a reference for the research and optimization of the eggshell membrane separation.

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迟媛,左大明,王海岭,黄子龙,迟玉杰.压力补偿式蒸汽闪爆蛋壳、膜分离方法研究[J].中国食品学报,2025,25(2):317-328

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  • 收稿日期:2024-02-03
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  • 在线发布日期: 2025-03-24
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